Files
film-scanner/mechanical/stock_parts.scad

133 lines
3.9 KiB
OpenSCAD

include <lib.scad>
stock_color = "#aaa";
bushing_od = 15.2;
bushing_id = 8;
bushing_len = 24;
nema17_face = 42.3;
m3_insert_d = 4.2;
m5_insert_d = 7.5;
m6_insert_d = 8.2;
module colorize(colorname) {
if (use_colors) {
color(colorname) union() { children(); }
} else {
children();
}
}
module bushing() {
bom_item(printable = false, label = "Bushing");
colorize(stock_color) render() {
difference() {
cylinder(d = bushing_od, h = bushing_len);
translate([ 0, 0, -1 ]) cylinder(d = bushing_id, h = bushing_len + 2);
}
}
}
// located with the shaft in +z, face on the XY plane
module nema17(depth = 38) {
bom_item(printable = false, label = "NEMA-17 stepper motor");
face = 42.3;
screw_pitch = 31 / 2;
color(stock_color) render() difference() {
union() {
translate([ -face / 2, -face / 2, -depth ]) cube([ face, face, depth ]);
translate([ 0, 0, -1 ]) {
cylinder(d = 22, h = 2 + 1);
cylinder(d = 5, h = 22 + 1);
}
}
translate([ 1.25, -5, 4 ]) cube([ 10, 10, 20 ]);
// screw holes
for (x = [ -screw_pitch, screw_pitch ], y = [ -screw_pitch, screw_pitch ]) {
translate([ x, y, -10 ]) cylinder(d = 5, h = 20);
}
}
}
// belts and pulleys
belt_pitch = 2; // 2mm tooth width for GT2 = 2mm pitch
belt_width = 6;
belt_thickness = 1.38;
belt_pld =
0.254; // distance between pitch line and tips of gear teeth
belt_backing = 0.63 - belt_pld; // distance between pitch line and backing
tooth_height = 0.75; // distance from tips of belt teeth to tip of gear teeth
pulley_od = 13;
pulley_clearance_rad = pulley_od / 2 + 1.5;
function pulley_radius(nteeth) = belt_pitch * nteeth / (PI * 2);
module pulley(teeth, lrim, urim, belt_width, shaft = 5, toothed = true,
od = 0) {
bom_item(printable = false,
label = str(toothed ? "pulley(" : "idler(", "teeth=", teeth, ", ",
"flange1=", min(lrim, urim), "mm, ", "flange2=",
max(lrim, urim), "mm, ", "channel=", belt_width, "mm, ",
"shaft=", shaft, "mm", ")"));
nominal_rad = pulley_radius(teeth);
inner_rad = nominal_rad - belt_pld;
outer_rad = (od > 0) ? od / 2 : nominal_rad + belt_backing;
minor_rad = inner_rad - tooth_height;
mid_rad = inner_rad - tooth_height / 2;
idler_rad = nominal_rad - belt_backing;
dtheta = 180 / teeth;
tooth_points = [for (i = [1:1:teeth]) let(theta = i * 360 / teeth) each
[[sin(theta) * minor_rad, cos(theta) * minor_rad],
[sin(theta) * inner_rad, cos(theta) * inner_rad],
[sin(theta + dtheta) * inner_rad, cos(theta + dtheta) * inner_rad],
[sin(theta + dtheta) * minor_rad, cos(theta + dtheta) * minor_rad]]];
// echo([each [0:1:teeth]]);
// echo(tooth_points);
colorize(stock_color) render() difference() {
union() {
cylinder(r = outer_rad, h = lrim);
translate([ 0, 0, lrim ]) if (toothed) {
linear_extrude(belt_width)
polygon(tooth_points, convexity = teeth * 2 + 4);
}
else {
cylinder(r = idler_rad, h = belt_width);
}
translate([ 0, 0, lrim + belt_width ]) cylinder(r = outer_rad, h = urim);
}
translate([ 0, 0, -1 ])
cylinder(d = shaft, h = belt_width + lrim + urim + 2);
}
}
idler_zmargin = [ 6.4 / 2 + 1.05, 6.4 / 2 + 1.05 ];
idler_nteeth = 16;
module idler(height = 0, toothed = false) {
// pulley(20, 1.05, 1.05, 6.4, toothed=toothed, od=18);
translate([ 0, 0, height - idler_zmargin[0] ])
pulley(16, 1.05, 1.05, 6.4, shaft = 3, toothed = toothed, od = 13);
}
active_pulley_zmargin = [ 9.5, 4.5 ];
module active_pulley(height = 0) {
translate([ 0, 0, -active_pulley_zmargin[0] + height ])
pulley(16, 6, 1, 7, od = 13);
}
// required distance between centers of pulley and idler for an S-bend with
// right angles.
pulley_sbend_offset = (9.5 + 9.7) / 2 + 0.63;
//! pulley(12, 6, 2, toothed=false);